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Operation Manager ( Must have experience in Vacuum Heat Treatment)
☞ MARTECK SOLUTIONS (OPC) PRIVATE LIMITED
看过: 111
更新日: 06-05-2024
水平: Factory Head
工作类型: Full Time, Permanent
薪水: ₹ 8,00,000 - 12,00,000 P.A.
经验: 8 - 10 years
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工作内容
(Must have) Candidate Profile
- Should be a metallurgical engineer
- Extensive experience in vacuum heat treatment processes like vacuum hardening, plasma nitriding, solution annealing, vacuum brazing etc. A minimum of 8-10 years of relevant experience is required.
Roles and Responsibilities
1. Operational deliverables -
Key responsibilities include handling of entire operations i.e. production, quality, maintenance, purchase and supply chain. The details are as follows;
2. Safety
- Initiate / conduct regular monthly safety reviews and audits (internal & external)/ Ensure compliance for the same.
- Implement well defined steps to improve the overall safety in the plant.
- Support imparting of requisite training to concerned operatives, supervisors, managers and maintenance staff.
Productivity
- Maintain Plant OEE @ 90% - Capture, analyze and address idle hours for improvement through structured action plan methodology.
Quality Management
- Maintaining ISO certification
- Maintain NADCA requirements at all times
- Draft & implement quality plan for raw material / fixtures/ consumables, incoming customer material, in-process control, secondary processes (viz. shot blasting, cleaning), out-going customer material / dock audit & packaging.
- Initiate quarterly internal process and system audits
- Quality data capturing & tracking of FTR & NC, analyze, demonstrate detailed usage of standard quality tools for root cause analysis.
- Cost of poor quality viz. internal rework, rejections / technical debit notes costs should be within 1 % of sales.
- Quarterly updates to top 10 customers on performance metrics viz. cost, quality & delivery.
Fixture Management
- Responsible for supplier development, supplier rating, life cycle analysis, maintain optimum inventory (WIP + stock), usage within budget.
- Idle hours due to fixtures to be tracked and minimized.
Cost Performance
- Maintain budgeted operating costs (VC + other factory costs).
- Review daily consumption, idle hours, fixture availability, contract labor and consumable stocks.
- Yield improvement - improve low yield products from red to yellow to green.
- Develop and implement specific cost reduction project to reduce VC / operating costs.
Maintenance Management
- Zero equipment downtime through proper / religious implementation of PM on monthly / quarterly / half yearly / annual basis.
- MTTF, MTBF, equipment health checks, furnace calibration - TUS, SAT, process equipment calibration, SCADA.
- Maintain critical spares at all times. Cost efficient spares management - optimum inventory and critical spares management.
People Development
- Work for people development through mentoring, guidance, and training and up gradation of skills.
- Administer their yearly through performance appraisal (PMS).
- Foster & ensure CFT & team work across all departments.
- Driving accountability across all levels (operators, supervisors, managers production, quality, maintenance & supply chain).
- Maintain culture /moral & discipline of the plant
- Identify training needs & ensuring adequate training is given to all key personnel for skill development & productivity.
System Implementation
- Implement & maintain plant systems as per IATF 16949, ERP, Safety, Kaizen, Suggestion scheme, 5S, TPM, best practices (learning from other plants) , displays, upkeep / house-keeping, monthly MIS, DPR & meetings, smooth coordination between various CFT, healthy & safe working conditions, plant certifications at all times. B
- Ensure compliance and plant readiness as per customer specific requirements and 2nd & 3rd party audit requirements at all times.
- 100% Implementation of core business development tools like APQP, PPAP, FMEA & use of quality defect analysis & implementation tools in all existing and new development programs.
Sales Support and New Business Development
- Ensure good & effective customer communication.
- Support with regular customer visits to existing and new customers for technical discussions, support and relationship building.
- Responsible for and oversee the entire business development activity for the plant.
- Work with the Business Development team to identify and develop new business opportunities for vacuum hardening & plasma nitriding
- Support with technical feasibility for all critical RFQs and support for commercial offers and finalization of the business.
- Support end to end development of the process/s for the new parts/ business and formal approval from the customer.
- Streamline business development activities - quick turnaround, first time right, maintain development dash board.
Customer support
- Drive customer satisfaction through OTD & quality performance (PPM).
- Improve customer response on quality issues (through visits, 8D, submission of quality records).
- Cost reduction through VA-VE projects (share with customers) & technical support for ongoing issues and new development.
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最后期限: 20-06-2024
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